Design and Manufacture of Specialized Oil Flushing Systems for Steel, Petrochemical, and Power Plant Industries by INVEXOIL
Invexoil designs and manufactures oil flushing systems for various industries (steel, petrochemical, power plants) to clean and optimize equipment and machinery by removing contaminants and particles from oil circuits.
Key Features of INVEXOIL Flushing Systems
Adjustable Flushing Capacity:
- Invexoil oil flushing units are designed for various capacities to clean oil circuits, whatever the size or complexity.
High Operational Pressure:
- These systems are designed to work at high pressure to flush and clean oil circuits in heavy industrial environments.
Contaminant Removal:
- The oil flushing systems remove particles, sludge, and other contaminants from oil circuits, wear and tear on machinery, and smooth operation.
Achieving Required Cleanliness Levels:
- Invexoil flushing units can reach the required oil cleanliness levels according to ISOCODE and NAS standards, oil will be at the required cleanliness for optimal performance.
Design and Construction per Operational Specifications:
- The design and construction of the systems follow operational specifications, flow rate, pressure, and cleanliness levels, optimal performance, and full compliance with operational requirements.
Versatile Applications:
- These systems are suitable for various oil systems, turbines, hydraulic systems, compressors, and other critical machinery in an industrial environment.
Portable and Compact Units:
- Invexoil flushing units are designed to be portable and compact, easy to install, and deploy at industrial sites with minimal downtime.
Applications of Oil Flushing Systems
- Steel Industry: Lubrication and hydraulic systems flushing to ensure high machine performance and reduce downtime.
- Petrochemical Industry: Cleaning of oil systems in reactors, compressors, and turbines to maintain operational efficiency and extend equipment life.
- Power Plants: Flushing systems for turbines and other critical equipment to remove contaminants and ensure optimal operation.
Benefits of Invexoil’s Oil Flushing Systems
Improved Equipment Performance:
- Clean oil systems with Invexoil oil flushing systems ensure machine performance and extend equipment life, reducing failure risk.
Reduced Maintenance Costs:
- Regular flushing reduces repair and oil change costs and maintenance expenses.
Enhanced Machine Efficiency:
- Clean oil and optimized systems, machinery will run more efficiently, with less energy consumption and better performance.
Minimized Contamination Effects:
- Remove contaminants from oil circuits to keep oil quality and protect machinery from sludge and particle damage.
High Efficiency and Reliability:
- Our systems are designed for high efficiency and reliability in industrial environments, ensuring uninterrupted operations.
Invexoil’s Oil Flushing System Process
Oil flushing is important to keep machinery and equipment clean and running at their best by removing contaminants and particles from oil circuits. Here’s how the oil flushing system works:
1. Setup: The flushing system is set up and connected to the oil circuit. The settings (flow rate and pressure) are set according to the operation.
2. Circulation: The flushing unit circulates the oil through the system at a high flow rate. This circulation loosens and suspends sludge, particles, and other debris.
3. Filtering: The dirty oil goes through a series of filters in the flushing unit. These filters trap and remove suspended contaminants and clean the oil.
4. High-Pressure Cleaning: In case of more severe cleaning, the system operates at high pressure to remove stubborn contaminants.
5. Monitoring and Control: During the process, various sensors and gauges monitor oil cleanliness, pressure, flow rate, and other critical parameters to ensure the system is within spec.
6. Meeting Cleanliness Standards: The flushing process continues until the oil reaches the required cleanliness levels according to ISOCODE and NAS standards. Cleanliness is verified through periodic oil sampling and analysis.
7. Completion: Once the cleanliness levels are met, the flushing unit is removed, and the clean oil is returned to the equipment. Final check to ensure the oil circuit is clean and ready to run.
Table: Invexoil’s Oil Flushing System Specification/Value
| Parameter | Specification/Value |
| Flushing Capacity | Adjustable; tailored to system size |
| Operational Pressure | High pressure (up to 6000 psi or more) |
| Flow Rate | Variable; typically 10-500 GPM (gallons per minute) |
| Filter Rating | Fine filters (1-25 microns) |
| Cleanliness Level | Achievable levels per ISOCODE and NAS standards (e.g., NAS 1638 Class 6, ISO 4406:1999 cleanliness code 15/13/10) |
| Temperature Range | Suitable for operating temperatures up to 120°C (250°F) |
| Monitoring | Continuous monitoring of pressure, flow rate, and cleanliness levels |
| Portable Unit Design | Compact and mobile for easy deployment |
| Material Compatibility | Resistant to high temperatures and pressures |
| Maintenance Requirements | Regular filter replacement, system checks |
Why Choose Invexoil?
- Expertise and Experience: With extensive experience in designing and manufacturing oil flushing systems for various industries, we provide specialized solutions tailored to meet specific operational needs.
- Custom Solutions: Invexoil’s oil flushing units are designed based on customer requirements, ensuring each system is perfectly suited to the specific operational conditions.
- Advanced Technology: Our flushing systems utilize the latest technologies to deliver the most effective and efficient cleaning methods for oil circuits.
- Full Support Services: We offer full support services, including installation, commissioning, and maintenance, to ensure the continuous performance of our oil flushing systems.
INVEXOIL is committed to providing high-quality, custom-designed oil flushing systems for the steel, petrochemical, and power plant industries. For more information and tailored solutions, please contact us
